Experience, flexibility, and innovation in laser-based manufacturing
At AltForm we know lasers. For nearly a decade, we have been developing and industrializing advanced laser technologies for manufacturing, from metal additive manufacturing to laser surface treatments.
Our expertise lies not only in mastering the physics of the laser, but also in adapting and scaling solutions to match the needs of industrial production.
Every factory has unique requirements, and our role is to design and deliver highly customized systems that integrate seamlessly into real production environments.
Our Mission
Whether in additive manufacturing, welding, or surface treatment, our mission is the same: to scale advanced laser processes into industrial production.
With AltForm, you gain a partner who combines Italian innovation and Japanese precision to turn laser technology into a competitive
advantage for your business.
Additive manufacturing technologies
What is additive manufacturing?
Additive manufacturing, also known as metal 3D printing, is a production technology that builds metal components layer by layer using a laser source, starting directly from a digital design. Unlike traditional machining, material is added only where needed, enabling complex geometries, internal channels, lightweight structures, and integrated functions that would be impossible or inefficient to produce otherwise. This approach supports a shift from standardized, stock-based manufacturing to flexible, on-demand, and application-driven production, reducing material waste, lead times, and supply chain complexity.
The two main additive manufacturing processes
At AltForm, additive manufacturing is based on two core processes: Powder Bed Fusion (PBF), ideal for highly precise and complex components, and Direct Energy Deposition (DED), suited for large parts, customization, repair, and coating. Combined with advanced laser technologies, automation, software, and application expertise, these processes enable the industrialization of additive manufacturing for real production environments.
Powder Bed Fusion enables extremely complex geometries, internal channels, and fine details, allowing components to be designed for function rather than manufacturing constraints.
Direct Energy Deposition supports large-scale parts, localized material addition, repair, and coating, extending component life and enabling flexible, sustainable production strategies.
What you can do with Additive Manufacturing
Additive manufacturing changes how products are designed, produced, and delivered. By removing traditional constraints, it enables new levels of performance, flexibility, and control across the entire product lifecycle.
From rapid development to full-scale production, from lightweight structures to component repair, additive manufacturing allows manufacturers to rethink both parts and processes, aligning design directly with functional and business needs.
Design freedom and part consolidation
Complex geometries, internal channels, and integrated functions can be produced in a single part, reducing assembly, improving performance, and increasing reliability.
Lightweight components and optimized structures
Lattice and organic structures reduce weight while maintaining strength, enabling higher performance in sectors such as aerospace, motorsport, and advanced machinery.
Rapid prototyping and faster development
Parts can be designed, produced, tested, and refined quickly, reducing development cycles and accelerating time to market.
Repair, customization, and sustainability
DED enables the repair, reinforcement, and coating of existing components, reducing waste, extending component life, and supporting circular production models.
Powder Bed Fusion (PBF)
A proven technology for producing high-precision metal components layer by layer from powder. AltForm PBF systems combine multi-laser architectures, flexible powder handling, and an AI-powered software ecosystem to ensure repeatability, scalability, and quality.
Direct Energy Deposition – Powder DED
Powder-fed DED is ideal for building large components, repairing critical parts, and applying functional coatings. Our proprietary laser heads deliver high precision, high speed laser cladding configurations, and productivity suitable for industrial environments.
Direct Energy Deposition – Wire DED and WAAM
Wire DED and WAAM offer a cost-effective, material-efficient approach for producing or repairing large metal structures. With robotic integration and optional inert atmosphere chambers, our solutions enable safe and reliable processing of titanium, aluminum, and other reactive alloys.
Other Advanced Laser technologies
Our solutions
AltForm develops and supplies advanced laser solutions designed to industrialize a wide range of laser-based processes. Our systems support technologies such as remote laser welding, laser hardening, and advanced surface treatments, enabling precise, repeatable, and automated processing for high-performance industrial applications.
These solutions are engineered to integrate seamlessly into production environments, from standalone workstations to fully automated and robotized cells. By combining deep laser expertise, flexible system architectures, and application-driven engineering, AltForm works alongside customers to design and industrialize laser processes tailored to their specific requirements, transforming proven laser technologies into reliable, scalable manufacturing solutions.
Laser Remote Welding
High-speed, high-precision joining technology that reduces cycle times and enables lightweight designs. Applications range from battery pack assembly to automotive structures, offering a flexible and automated alternative to conventional welding.
Laser hardening
A surface treatment process that improves the durability and wear resistance of components subject to high stress. With precise energy control and automation, AltForm laser hardening delivers consistent quality and reduced post-processing needs
Always exploring new laser processes
Innovation does not stop here. At AltForm, we continuously explore new highpotential laser processes, from advanced coatings to hybrid treatments, with the goal of turning them into scalable, automated industrial solutions.If you have a process in mind, or a challenge that could be addressed with lasers, we are ready to discuss it with you.
Solutions for every industry
Supporting your application with the right materials
AltForm supports a wide range of metal powders and wires, available in different alloys to meet the specific requirements of each application. Our materials are sourced from certified producers and selected to ensure consistent quality, reliability, and performance across additive and laser-based processes.
From steels and aluminum alloys to titanium, nickel-based superalloys, copper, and precious metals, we help customers choose the most suitable material based on mechanical properties, thermal behavior, process stability, and end-use requirements.
Our application experts provide dedicated guidance on material selection and qualification, ensuring that each process is optimized for both performance and industrial scalability.
Book a Demo
See our technology in action.
Visit our showroom and explore AltForm’s laser manufacturing systems up close, with our application engineers available to walk you through processes, materials, and real production cases.
